Novel High-Temperature Ti-Alloy for Enhanced Wire-Based Directed Energy Deposition Applications

  • Ehsan Farabi (Speaker)
  • David Obersteiner (Author)
  • Michael Musi (Author)
  • L. Neves, J. (Author)
  • Klein, T. (Author)
  • Sophie Primig (Author)

Activity: Talk or presentation / LecturePresentation at a scientific conference / workshop

Description

This study presents a novel high-temperature Ti-alloy designed for wire-based directed energy deposition (waDED) processes for various applications in the aerospace and energy industries. While high-strength Ti-alloys for waDED have been extensively researched, high-temperature variants are yet to be designed, even though aerospace and energy components commonly operate at elevated temperatures. Current waDED techniques often introduce significant heterogeneity and anisotropy in mechanical properties, as seen in existing alloys like Ti-6Al-2Sn-4Zr-2Mo. Our novel alloy combines additions of Si, Cu, Nb, and Y. It seeks to improve high-temperature performance by leveraging phase transformations and precipitation to achieve fine, homogeneous microstructures during additive manufacturing. We investigate the microstructural evolution during simulated waDED solidification and various heat treatments associated with cyclic reheating. Our developed alloy exhibits refined, equiaxed β grains post-heat treatment. Y inhibits β grain growth, transforming the microstructure from a fine lath-like colony α-phase to a coarse lamellar structure. High-resolution atom probe microscopy reveals very fine (15–20 nm) core-shell Ti2Cu precipitates with Y cores, significantly enhancing mechanical performance despite microstructure coarsening during the heat treatment. Our developed alloy shows substantial promise for high-deposition-rate waDED processes, offering improved high-temperature capabilities.
Period4 Dec 20246 Dec 2024
Event titleCAMS2024 - Advancing Materials and Manufacturing
Event typeConference
LocationAdelaide, Australia, South AustraliaShow on map
Degree of RecognitionInternational

Research Field

  • Wire-Based Additive Manufacturing