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Design of Additive Manufacturing Processes: AI Based Real-Time Power Prediction Models

Research output: Chapter in Book or Conference Proceedings › Conference Proceedings with Oral Presentation

Abstract

Additive Manufacturing (AM) processes are widely used to create complex three-dimensional products by depositing material layer by layer. This approach contrasts significantly with subtractive manufacturing processes, where material is removed to shape the final product. In wire-arc directed energy deposition (wa-DED), a generative scheme is employed to build parts from the base up using power supplied by a welding arc. When optimizing wa-DED processes, it is crucial to predict welding power, deposition speed, and thermal history to enable accurate modeling of the process. These parameters are typically predicted based on material properties, part geometry, deposition method, and the limitations of the printing machine.
Original languageEnglish
Title of host publicationProceeding of SIM-AM 2025 Conference
PublisherScipedia S.L
Publication statusPublished - 11 Sept 2025

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 9 - Industry, Innovation, and Infrastructure
    SDG 9 Industry, Innovation, and Infrastructure

Research Field

  • Numerical Simulation of Lightweight Components and Processes

Keywords

  • AI-based predictive models
  • Additive manufacturing
  • Process modelling
  • Real-time models
  • Power prediction

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